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HPGRDC New Products

HPGRDC New Products

  • HP - Thermopro D:
    Fouling of refinery process equipment is a common problem resulting in severe economic penalties. Typical problem areas include preheat exchangers, furnaces and reactor beds. Multiple factors impact fouling including equipment design, flow rates, temperature, operational severity and fluid characteristics. Fouling in DHDS is caused by polymerization reactions initiated by fouling precursors such as olefins. Due to polymerisation, the molecular chain length increases to the point that solubility in the DHDS feed is exceeded and deposition occurs. Unsaturates (especially conjugated double bond olefins) originating from cracked streams blended in DHDS feed mainly contribute to extremely high fouling tendency. View Brochure (402 KB) PDF File Opens in a new window

  • HP - Bubbly:
    Gas leakage monitoring is one of the crucial activity in plant and industry to avoid unreliable scenarios, which can lead to severe economic losses. Gas leaks can pose both direct and indirect risks which can impact health, environment and safety aspects. Methods and materials to detect the gas leak in cost effective way is important for easy monitoring and to mitigate the losses. View Brochure (130 KB) PDF File Opens in a new window

  • PoWer - 100:
    To fulfil the growing market demand for ultra-high octane gasoline in the premium and sport’s car segment, HPGRDC has indigenously developed an octane boosting additive formulation that can increase the Research Octane Number of BS VI Gasoline to 100. The additized gasoline was launched in September 2021, under the brand name PoWer 100, the highest octane rated gasoline in India. PoWer 100 additive formulation is non-metallic, environment-friendly and non-alcohol based. At the same time, it also conforms fully with requisite BS VI specifications. The addition of PoWer 100 in HPCL’s product basket ensures that it continues to lead the premium fuel segment. View Brochure (299 KB) PDF File Opens in a new window

  • HP DWA V1:
    Dewaxing is one of the significant processes used in the preparation of petroleum lubricating oils for removal of the wax results in an oil with the lower cloud and pour points. HPGRDC developed a novel cost effective tunable dewaxing aid (HP-DWA V1) and trails were successful for SPO and 150 N grade base oils at PDU unit of MR Lube refinery. The in-house developed additive showed better performance compared to commercial additive being used in the refinery, in terms of wax formation rate and the separation of the wax. View Brochure (200 KB) PDF File Opens in a new window

  • HP DWA V2:
    Dewaxing aid is a chemical that assists and enhances the dewaxing process. Some of the functions of DWA are, helps to form proper crystals, improve filtration rate, improve DWO yield and reduce oil content in wax. HPGRDC developed HP DWA V2 and conducted field trails at PDU of MR Lube refinery for BS grade. The in-house developed additive showed performance on par with commercial additive being used in the refinery, in terms of wax formation rate and the separation of the wax meeting all dewaxing oil properties View Brochure (198 KB) PDF File Opens in a new window

  • HP - INVIUS:
    A novel, non-toxic, environment friendly antimicrobial surface coater has been developed that can be applied universally on any surface. HP-INVIUS offers excellent antimicrobial efficiency and high durability which provides long term protection against virulent microbes. It also has anti-fogging properties that inhibit fog formation on transparent glass surfaces. View Brochure (299kb) PDF File Opens in a new window

  • HPPurUs:
    HPGRDC has developed an all-purpose floor cleaner for disinfecting contaminated surfaces keeping in interests the health of HPCL personnel and public to avoid the spread of COVID-19 and other infections. The developed floor cleaner consists of ingredients as per WHO guidelines and kills 99.9% of all virulent strains. Additionally, HP-PurUs has improved ability to inhibit fungal growth. View Brochure (114 KB) PDF File Opens in a new window

  • HP - FurnOKare:
    Furnace tube scaling is a commonly encountered problem in refineries, which over a period of time becomes thick deposits. This reduces the heat transfer efficiency of the tubes & the skin temperature increases to the maximum design temperature. To address this, HPCL developed in-house chemical formulation for online cleaning of furnace tubes for removal of scales without shutting down the unit. The product was successfully demonstrated and implemented at about 25 furnaces of HPCL Mumbai & Visakh Refineries along with MRPL, OMPCL and IOCL-Mathura.View Brochure (376 KB) PDF File Opens in a new window

  • HP - BioActiva:
    HPCL R&D developed a new bio-additive for the treatment of refinery effluent. The newly developed product consists of adapted microbial consortia along with essential nutrients for boosting the microbial activity. The addition of HP-BioActiva reinvigorates the biological system resulting in reduced levels of BOD, COD, and phenolics. The newly developed bio-additive has been successfully implemented at both HPCL refineries & HMEL Bhatinda which has shown sustained activity even under shock loads of chlorides, sulphurous compounds and ammonia.View Brochure (300 KB) PDF File Opens in a new window

  • HP - DUCER:
    Fixed bed reactors in refineries are highly prone to plugging issues which lead to increase in pressure drop across the reactors and reduced feed throughput. HPCL’s HPDUCER, provides a solution to the issue of solid deposits in hydroprocessing reactors. The product was successfully demonstrated in DHDS reactors of HPCL Visakh Refinery. Major advantages are its cost effectiveness, longevity and efficiency, which results in reduction in total consumption of the chemical.View Brochure (383 KB) PDF File Opens in a new window

  • HP - RAZOR:
    Oxy-acetylene remains the preferred choice for metal-cutting applications even though it is expensive and difficult to store and handle. The main drawback of other oxy-fuels (such as LPG, natural gas, etc.) is the considerably lower flame temperatures. As a part of its “Make in India” initiative, HPCL has developed a novel LPG additive, HP-IPCA which not only improves flame temperature but also considerably reduces both LPG and oxygen consumption. The additized LPG, HP-RAZOR is significantly cheaper than acetylene and was successfully demonstrated for various metal-cutting applications in RINL, Vishakhapatnam.View Brochure (441 KB) PDF File Opens in a new window

    Corrosion is one of the major problems in pipeline transportation, which leads to leakage of gases, fuels and often to major accidents. To mitigate this problem, Corrosion Inhibitors (CI) are injected into pipelines at very low dosage level (ppm) that protects the internal surface of pipeline by forming a protective layer. HPGRDC developed a new family of novel, highly efficient corrosion inhibitors, HP-CORRMIT, for fuels such as liquefied petroleum gas (LPG), Gasoline, Diesel, etc. HP-CORRMIT has successfully being implemented at HPCL’s MHMSPL (LPG pipeline) over 1 year.View Brochure (547 KB) PDF File Opens in a new window

  • HP - DLA:
    Sulphur compounds are natural carriers of lubricity in diesel. However, to meet growing environmental concerns, stringent restrictions are being applied on diesel sulphur levels (50 ppm in BS IV/ Euro IV to 10 ppm in BS VI/Euro VI). As a result, inherent lubricity of diesel is adversely affected which is typically compensated by addition of external additives. HPCL has indigenously developed a new family of additive, HP-DLA. The additive is cost-effective and showed significantly improved activity over conventional additives. HP-DLA has been successfully implemented in HPCL, Visakh & Mumbai refineries. The additive has significant future potential as a gradual move to lower sulphur levels would increase consumption of lubricity additive.View Brochure (217 KB) PDF File Opens in a new window

    Fouling of refinery process equipment is a common problem resulting in severe economic penalties. Solutions to these issues are currently offered by few foreign vendors and they are process specific. HPCL R&D has developed a novel & cost effective Antifoulant i.e., HP-THERMOPRO to mitigate fouling in heat exchangers. The formulation prevents the reactions contributing to fouling thus leading to superior performance over commercial benchmarks. The product was successfully demonstrated in crude-side & SR-side preheat exchangers at HPCL Visakh refinery. Main advantage is that it is a single formulation which is effective for all types of crudes and heat exchanger circuits.View Brochure (162 KB) PDF File Opens in a new window

    Corrosion in the overhead system of crude distillation units is a severe problem which is caused by HCl produced by hydrolysis of chloride salts in crude oil. To mitigate this corrosion, neutralizing amines are dosed at overhead section of the crude unit. HPCL R&D has developed a novel & cost effective neutralizing amine i.e., HP – NEUTMAX keeping in view the neutralizing ability, solubility of the salts and corrosion rate. The product was successfully demonstrated at the CDUs of HPCL Visakh refinery with better performance at lower dosages (about 25% reduction) compared to commercial products.

    HP – BIOREMEDIA is a microbial bio-additive developed by HPCL R&D for enhanced degradation of hydrocarbons in sludge. The newly developed product mainly consists of microbial consortia with significant hydrocarbon conversion capabilities that are stabilized by immobilizing on an organic carrier material. Preliminary field trials at Visakh Refinery indicated that the addition of HP-BIOREMEDIA to hydrocarbon sludge with ~3-5 % oil content resulted in their near-complete within 90 days.

  • HP - TRAE Process:
    HPCL R&D has developed an improved process of HP-TRAE for producing the environment friendly rubber process oils. TRAE-Treated Residue Aromatic extract is one of the aromatic type rubber process oil used in tyre industry. HP-TRAE process is highly selective towards Polycyclic aromatics (PCA) extraction from lube oils. Commercial trials were carried out at Mumbai refinery for the production TRAE grade rubber process oil. HP TRAE process reduces the Poly cyclic aromatic compounds (PCA) by 0.7-0.8 wt% compared to conventional process which results in reduction of overall production cost of rubber process oil. This process also yields 2-3 wt% of more raffinate yields compared to conventional process.

  • PoWer 99:
    There is growing demand for Motor Spirit with high octane rating especially in sports & luxury cars where the fuel needs to withstand high compression ratios. In view of this, HPCL developed and launched high octane motor spirit, poWer 99 in India, which has an octane rating of 99, highest ever in the country. Besides reduced knocking and, poWer 99 also gives better fuel efficiency and produce lesser emissions. The product has been successfully launched in more than 13 cities such as Bengaluru, Vishakhapatnam, New Delhi, Mumbai, Pune, Hyderabad.

  • HP - SAN:
    HP-SAN is an optimized quick hand rub / sanitizer formulation which is improvised to have a feel good factor through effective moisturization, colour and fragrance for skin well-being. The efficacy and residual activity is tested to be better than commercial formulations in killing surface bacteria. The scaled up formulation has been distributed to various HPCL personnel (R&D, Marketing, LPG ROs etc.), securities, at COMCO outlets and Bengaluru police.View Brochure (361kb) PDF File Opens in a new window

  • HP-FILMMAX: Corrosion in the overhead systems of crude distillation units is typically caused by hydrogen chloride resulting from hydrolysis of naturally occurring chloride salts found in the crude oil. To mitigate the consequent corrosion, neutralizing amines and film forming amines are dosed at overhead section of the crude unit. HPGRDC has developed in-house filming amine formulations (HP-FILMMAX) for overhead corrosion inhibition. The in-house developed HP-FILMMAX has been scaled up to 9 MT for field trials at VR. Trial commenced on November 2020 and continued till May 2021. During the six months trial, performance of HP-FLIMMAX was found to be satisfactory in terms of dosage and Iron content in the boot water.View Brochure (499kb) PDF File Opens in a new window